The quality and endurance of protective devices that are designed to shield assets from costly damage can have a significant impact on uptime and operation efficiency. By learning to avoid common mistakes and exploring paired solutions, pump users can shield their equipment from expensive and dangerous conditions, improve protection and reduce downtime.
1. Not Inspecting
Warning: These 9 Mistakes Will Destroy Your FOLLOWER PUMPS
Follower plates are used in a variety of applications such as food manufacturing, resin dispensing, gluing and so on. Basically, these are pumping devices that are lowered into barrels filled with highly viscous material. The material flows so slowly, that the pumped amount and the lift through the intake socket must be precisely the same. If the plate is not lowered into the material exactly, air may get into the intake socket and cause it to leak out, which will ruin the whole system.
Inspecting your FOLLOWER PUMPS is one of the most important things you can do to ensure that they are safe for your customers. If you fail to inspect your pumps, the chances of them breaking are pretty high and it could cost you a lot of money. So make sure to follow these 9 tips and avoid making any of these mistakes!
2. Not Greasing
This can lead to a number of problems, including: Air Bubbles inside the barrel and hose; Grease in the pump; Incomplete Primer; And Unusual Wear on the piston and other seals. There are a few things you can do to solve this problem:
1. Back off the barrel a full turn (if your gun has a bleeder valve). This allows a little air to seep out and give the follower rod some space to push grease into.
2. During the process, try using the t-pull to apply some pressure to the follower plate. It will force the grease up through the tube and into the hose.
3. When you install a new cartridge of grease, be sure to leave the follower rod partially unscrewed and/or pushed down on the button style bleeder valve until the gun is properly primed.
This is a manual grease dispensing system that includes a spring loaded pump, booster control handle, follower plate and connecting hose for 25-50 lb pails. It is ideal for demanding applications that include many lubrication points and long line lengths, and in extreme temperatures.
3. Not Keeping the Shaft Clean
When a highly viscous material is pumped in the pump, it takes some time for this to get absorbed into the barrel. This can lead to a lot of waste, especially if a follower plate is used.
To prevent this, a plate, which is lowered into the barrel with a soft sealing lip, is put on top of the material. The material then flows through this plate into the intake socket.
In order to ensure that the pumped amount and the lifted material are exactly equal, proper control of the follower plate is essential.
During the break-in period (right after full operation begins), gland adjustments should be made gradually. This results in longer packing life.
4. Not Keeping the Bearings Clean
Whether you have longboard bearings, skateboard bearings or any other type of pump, it’s important to keep them clean. This will help to protect your pumps and prolong their life, which in turn will save you money in the long run!
One of the most common ways to clean your bearings is by soaking them in a solvent. This will remove any dirt and grit that may have built up.
Once the bearings have been soaked in the solvent, it’s important to rinse them thoroughly to make sure they are fully clean. It’s also important to make sure that the bearings are completely dry before placing them back into your pump.
You should also keep track of the bearing shields when you’re putting them back on. This will prevent you from bending and mis-shaping them which can cause them to rub against the ball bearings when you put them back on.
5. Not Keeping the Pump Clean
Not Keeping Your Pump Clean
Every part of your breast pump that comes in contact with milk should be cleaned (especially because it’s likely to have breastmilk residue on it). That includes valves, membranes, connectors and bottles.
Make sure to sanitize your pump kit, bottle brush and wash basin according to manufacturer’s instructions. You can also use a microwave or plug-in steam system to sanitize these items.
After you’ve cleaned your pump parts, let them fully air dry on a fresh towel or paper towel. Do not use previously used dish towels or rags to dry them, as these can carry germs and bacteria.
6. Not Keeping the Seals Clean
Keeping the seals clean is essential to prevent excess leakage from the shaft and ensure the seal lasts. Not only will it save you time in the long run, but it also reduces downtime and the risk of a broken pump.
The best way to do this is by ensuring your pump is running at its Best Efficiency Point (BEP) and in the most efficient manner possible, as this will help to maintain its integrity. Running the pump away from this point is dangerous to both the pump and the environment as it can cause deterioration of the seal and other components, not to mention the downtime associated with stopping the flow.
Another important part of maintaining the seal is to check that it is lubricated, as this will help to reduce friction and heat. If there isn’t a liquid around the seal it will undergo excessive friction and can lead to heat being generated, which will eventually lead to breakdown of the mechanical seal.
7. Not Keeping the Pump Clean
Pumps are a crucial part of any chemical processing system. They are used to pump liquids and gaseous materials in a process line, so it is imperative that they are properly maintained.
A good pump maintenance program extends the life of pumps, improves safety standards and minimizes costs. However, there are still many mistakes that companies make when it comes to maintaining their pumps.
Keeping the Pump Clean
Inspect your pump periodically to ensure it is free from dirt, dust and debris. This can help prevent serious issues from developing.
During inspection, look for clogged drain lines and excessive leakage from packing glands. You should also inspect bearings to ensure they are lubricated and fit properly.
You should also wash your pump parts to remove any bacteria, oil or other particles that may be on them. You can do this by placing the parts in a dishwasher, if they are dishwasher-safe, or by hand using soap and water.
8. Not Keeping the Pump Clean
One of the most important things you can do for your pump is to keep it clean. You want to avoid the possibility of bacteria growing on your equipment that could make your baby sick.
If you are not able to wash your parts every time you use them, do a quick wash before you put them away in their storage container. That’s the best way to kill bacteria before it can get out of hand.
Alternatively, you can use a dishwasher to sanitise your parts. This is a good idea if you are using your pump at work or don’t have the time to wash them in the sink.
When washing your pump, use a wash basin dedicated to the task and an appropriately sized bottle brush. The most important thing is to scrub and rinse your parts thoroughly, then let them air dry. This should be done every few days.
9. Not Keeping the Pump Clean
A follower plate pump is a device that is used to pump highly viscous materials from barrels. Sometimes it is called a barrel follower plate pump.
When a follower plate is lowered into the barrel, the material flows into the intake socket of the plate, which then closes tight to the wall of the barrel by a soft sealing lip. ปั้มไลค์ prevents the air from soaking into the pump through the socket and creating leakage.
The pump should be checked for excessive leakage and repacked if needed. Adjust the followers one flat or 3/4 of a turn every 30 minutes until leakage is controlled.
To clean pump parts, either wash them in a dishwasher with hot water and a heated drying cycle (if they are dishwasher-safe) or by hand with soap and warm water. Make sure you rinse well and allow them to air dry after each use.